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Tel: 13600252902
Fax: 0755-23571206
Contact: Bu Heyong
Mobile: 13600252902
E-mail: hhytcel@163.com
website: http://yjzzzs.com
Address: 2nd floor, building C, Feiteng Industrial Park, No. 8, Huanzhen Road, Shajing bogang community, Bao'an District, Shenzhen
SPI
  • SPI
  • SPI
SPI
Programmable phase modulation profile measurement technology (pslm PMP): its original programmable structure grating can set the period of the grating using software; The mechanical drive and transmission parts are eliminated, which greatly improves the accuracy and application range of the equipment, and avoids mechanical wear and maintenance costs. Realize 100% high-precision three-dimensional measurement of precision printed solder paste in SMT production line.

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S8030 series product description and specifications: 1. Programmable phase modulation profile measurement technology (pslm PMP): its original programmable structure grating can set the grating period using software; The mechanical drive and transmission parts are eliminated, which greatly improves the accuracy and application range of the equipment, and avoids mechanical wear and maintenance costs. Realize 100% high-precision three-dimensional measurement of precision printed solder paste in SMT production line. 2. Stek's patented synchronous structured light technology solves the shadow effect interference in the three-dimensional inspection of solder paste. Combine with RG two-dimensional light source to perfectly handle high contrast substrates, such as black substrates, ceramic substrates, etc. Red, blue and green lights are used to provide color 2D images; 3. High resolution image processing system: an ultra-high frame number 5 million pixel industrial CCD camera, coupled with a high-end telecentric lens, supports rapid and stable detection of 01005 solder paste. At the same time, it provides 13.5um, 16.5um, 20um and other different detection accuracies to meet the customer's requirements for product diversity and detection speed; 4. Fast Gerber import and programming software, which can realize the fastest 5-minute programming in the industry; The manual teach function is convenient for the user to program and detect when there is no Gerber data; 5. Z-axis real-time dynamic profiling: the features of pslm provide real-time dynamic tracking of PCB warpage, and perfectly solve the warpage problem of flexible circuit board and PCB. 6. Powerful process statistical analysis function (SPC): real-time SPC information display, complete and diverse SPC tools enable users to monitor problems in production in real time and reduce defects caused by poor solder paste printing. Provide strong quality control support to operators, so that users can see it at a glance; 7. The repeatability accuracy of the equipment is < < 10% (6 sigma).

Equipment hardware and software configuration

N0 equipment system project specification parameters
(1) visual part
Detection principle: sine white light projection PMP detection
Industrial CCD camera 5 million pixels, over 150 frames / second ultra-high speed CCD sensor
Resolution 13.5um, optional 10um, 16.5um
The real 3D image can be obtained by projection of periodic change stripes by 3D projection head and CCD camera; Free replacement for the first ten years of 3D projection.
Black and white 2D image standard configuration, convenient for operators to confirm defects
Color 2D image standard configuration, can synthesize color 2D image, more intuitive than black and white 2D image
Z-axis real-time lifting standard configuration, through hardware compensation during bending detection

(2) mechanical part
The frame structure is an integral cast iron frame with long life and high stability
Track mode (monorail)
PCB incoming size (L * W) 50 * 50 ~ 460 x 460 mm
The detection head of the X-Y mechanism moves in the x-axis and Y-axis directions; The substrate does not move in the x-axis and Y-axis directions;
Fixed side of guide rail: fixed front guide rail
Guide rail width adjustment mode: automatic and manual
PCB positioning and clamping mode: side positioning and clamping
Guide rail height 900 & plusmn; 40mm
PCB process edge pressing width: 3mm
PCB transmission direction R - > L


(3) software
System software operating platform: Windows 7 64 bit Professional Edition
Software language: Chinese / English
Programming software Gerber (rs-274x, rs274d), CAD
Programming time < 5 minutes
Program fine tuning time < 5 minutes
Line change time < 3 minutes
Panel assembly procedure: the panel assembly procedure is easy to make (including the internal and external panels)
Programming mode, data input type SPI program can use steel mesh file, Gerber (RS 274x, rs274d format); You can also manually add a window maker
System diagnostic standard configuration
Offline programming software includes:
Easy operation interface is very friendly, windows style, easy to operate
SPC data collection and Analysis & process monitoring software has powerful SPC functions, with perfect data collection, analysis and management functions. SPC software can perform production trend, xbarchart and R chart; CP, Cpk and other related tests; It can record the volume, area, height, offset and other specific quantitative data of each solder point on each PCB, and can independently output the spreadsheet mode report; It can analyze the statistical chart of abnormal causes, the numerical image of the whole board, the normal distribution diagram, and the curve diagram of the test data of individual components; It can also output real-time bad images, abnormal data and image storage functions. The network technology requires that it supports TCP / IP protocol, and pictures are transmitted in real time, which has no impact on the use

(4) computer part
Computer type: high performance server
CPU  Intel i7
Memory capacity: 24 GB memory
Hard disk capacity: 1t HDD
Operating system: windows7 64 bit Professional Edition
Display 24 "LCD
Input device mouse, keyboard


(5) complete machine information
Equipment size: w1000 * d1150 * h1580mm
Air supply requirement: 4 ~ 6bar
Weight (kg) 865kg
Power supply 220V, 10A
Power consumption (startup / normal) startup: 2.5kW / normal operation: 2KW
Working pressure: 5L / min
Ground bearing requirement: 500kg / m2
Grounding resistance requirements (grounding wire)
Equipped with standard SMEMA interface, with good and bad board output signals
The safety protection system has perfect safety indication and interlocking system


(6) other items
Bar code scanning function option; Can be equipped with external high-speed barcode device, with readout
Motherboard and daughter board functions: automatic / manual detection
Function: both modes have:
Technical data: complete technical, operation and maintenance manuals (including electronic files) and
The software installation disk software upgrade service can provide permanent, free and software upgrade services.

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